DOCALITE J
textile bakelite

Product features

DOCALIT J rods are manufactured according to DIN 7735 Hgw 2088 (PF CC 42), as well as plates according to DIN 7735 Hgw 2082 (PF CC 201), NEMA "C" and pipes according to DIN 7735 Hgw 2085 (PF CC 22). Creosol formaldehyde resin with textile reinforcement. Product with the average characteristics indicated on the textile baclelets, the press tool marks are visible on the outer diameter of the rods and tubes, therefore they must always be chipped for circularity.

Brown

product family features

Bakelite is a laminated semi-finished product pressed from reinforced resin and is a thermosetting plastic, which means that it does not melt but carbonises as the temperature rises. Their strength, load-bearing capacity, dimensional stability and insulating properties make them popular today. Textile (or textite) Bakelite is available in a wide range of sizes in sheet, rod and tube formats, while paper Bakelite is available in sheet form (the latter is also known as carton or pertinax). This also includes CEM-1 and Vetronit sheets, the latter also available in ESD (antistatic, AS).

DOCALITE J

Some important features

  • High mechanical strength and hardness
  • Flexural strength perpendicular to the layers: min. 100 MPa
  • Modulus of elasticity: 7000 MPa
  • Compressive strength: min. min. 120 MPa

Main areas of application

They can be used to make bearings, gears and presses, heavy planers, sliding inserts for frame saws and other heavy-duty machine components, as well as for the manufacture of material handling surfaces, machine bases and equipment bodies. They are generally well suited for applications where the dimensional stability and compressive strength of general engineering thermoplastics are no longer satisfactory.

Machining technology

Chipping (turning, milling, drilling, sawing): among the traditional metalworking tools, carbide and diamond tools can be used, with sharp finish only. When machining, personal protective equipment is recommended and inhalation of dust should be avoided for health reasons.

Gluing: feasible.

Available formats

  • vinyl record
  • Bakelite rods
  • Bakelite tube

Technical data

Investigation
Unit of measurement
Value
Base properties
Basic colour
-
-
brown
Density
DIN EN ISO 1183
g/cm^3
1.4
Flammability rating according to UL94
DIN IEC 60695-11-10
-
V0
Water absorption (3 mm)
DIN EN ISO 1183
g/cm3
249
Water absorption, 24h/23°C
ISO 62
%
Mechanical properties
Tensile strength
DIN EN ISO 527-2
MPa
Tensile modulus of elasticity
DIN EN ISO 527-2
MPa
Compressive strength
EN ISO 604 1% / 2%
MPa
Flexural strength
DIN EN ISO 178
MPa
Flexural modulus of elasticity
ISO 178
MPa
Tensile strength (parallel to layers)
ISO 527
MPa
80
Tensile modulus of elasticity (perpendicular to layers)
ISO 178
MPa
7000
Compressive strength (parallel to layers)
ISO 604
MPa
150
Compressive strength
23°C, 2N/mm2, 1h
%
Compressive strength
80°C, 10N/mm2, 56h
%
Compressive strength (perpendicular to layers)
ISO 604
MPa
200
Bending fracture strength (perpendicular to layers)
ISO 178
MPa
100
Inter-layer shearing
DIN 53463
N
3000
Shear strength
ASTM D 732
MPa
Charpy impact strength (parallel to layers)
ISO 179
kJ/m2
30
Charpy impact strength, notched (parallel to layers)
ISO 179
kJ/m2
8,8
Muscle impact strength, notched
ASTM D 256
J/m
Thermal properties
Thermal conductivity factor
ISO 22007-4:2008
W/ (K.m)
0.3
Applicable max. temperature in air
IEC 60216
ºC
120
Temperature class
VDE 0304
-
E
Chemical resistance
Chemical resistance at 23ºC: - weak acid
-
-
A
Chemical resistance at 23ºC: - strong acid
-
-
C
Chemical resistance at 23ºC: - weak alkali
ISO 11357-3
ºC
A
Chemical resistance at 23ºC: - strong alkali
-
-
C
Chemical resistance at 23ºC: - aromatic hydrocarbons
-
-
B - C
Chemical resistance at 23ºC: - alpha hydrocarbons
-
-
A
Chemical resistance at 23ºC: - chlorinated solvents
-
-
B
Chemical resistance at 23ºC: - alcohols
-
-
A
Electrical properties
Dielectric constant
IEC 60250
-
5
Dielectric loss factor (50 Hz)
IEC60 250
-
Dielectric loss factor (1 MHz)
IEC 60250
-
Surface resistance
IEC60093
Ω
Creep current strength, CTI
IEC 60112
-
100
Creep current strength, CTI
UL 746A
V
Dielectric strength, 90°C in oil (parallel layers)
IEC 60243
kV/25mm
5
Dielectric strength, 90°C in oil (perpendicular to layers)
IEC 60243
kV/mm
1
Dielectric strength, in oil
ASTM D 149
kV/mm
Dielectric strength, air
ASTM D 149
kV/mm
Optical properties
No value to display.
Sterilizability
No value to display.
Wear properties
No value to display.

(*) legend:

A - applicable
B - limited application
C - not applicable

Tables
Thickness
Colour
Table size (mm x mm)
Thickness tolerances: 0,05; +0,1
Mass: 0,73 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: 0,08; +0,12
Mass: 1,17 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: 0,12; +0.16
Mass: 1,46 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: 0,15; +0.19
Mass: 2,2 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: 0,19; +0.21
Mass: 2,92 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: 0,19; +0.21
Mass: 3,65 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.25; +0.3
Mass: 4,39 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.3; +0.35
Mass: 5,85 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.3; +0.35
Mass: 7,27 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.34; +0.4
Mass: 7,31 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.34; +0.4
Mass: 9,09 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.37; +0.46
Mass: 8,78 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.37; +0.46
Mass: 10,9 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.47; +0.55
Mass: 12,19 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.47; +0.55
Mass: 14,54 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.55; +0.63
Mass: 15,12 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.55; +0.63
Mass: 18,18 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.62; +0.7
Mass: 17,56 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.62; +0.7
Mass: 21,81 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.72; +0.81
Mass: 21,95 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.72; +0.81
Mass: 27,27 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +0.86; +0.95
Mass: 30,24 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +0.86; +0.95
Mass: 36,36 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +1; +1.1
Mass: 36,58 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1; +1.1
Mass: 45,45 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +1.15; +1.22
Mass: 45,36 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.15; +1.34
Mass: 51,21 kg/m
Table size: 1250 x 2750 mm
Thickness tolerances: +1.35; +1.45
Mass: 59,02 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.45; +1.56
Mass: 66,34 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.55; +1.65
Mass: 74,14 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.65; +1.8
Mass: 89,75 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.75; +1.95
Mass: 104,87 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.85; +2.1
Mass: 119,51 kg/m
Table size: 1050 x 2050 mm
Thickness tolerances: +1.9; +2.2
Mass: 148,28 kg/m
Table size: 1050 x 2050 mm
Please contact us for the current availability of each size.
Rods
Diameter (mm)
Colour
Diameter tolerances: -0,5; 0,5
Mass: 0,04 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 0,07 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 0,11 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 0,16 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 0,26 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 0,46 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 0,71 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 1,02 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 1,39 kg/m
Standard length: 1000 mm
Diameter tolerances: -0,5; 0,5
Mass: 1,82 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 2,30 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 2,85 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 3,44 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 4,10 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 4,81 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 5,58 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 6,40 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 7,28 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 9,22 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,0; 1,0
Mass: 11,38 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 13,77 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 16,39 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 19,24 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 22,31 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 25,61 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 29,14 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 32,90 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 36,88 kg/m
Standard length: 1000 mm
Diameter tolerances: -1,5; 1,5
Mass: 45,53 kg/m
Standard length: 1000 mm
Please contact us for the current availability of each size.
Pipes
Outside diameter
Colour
Inside diameter (mm)
External diameter tolerances: -0,5, +0,8
Internal diameter tolerances: -0,8, +0,5
Density: 1,35
Nominal wall thickness: 2,0 mm
Standard length: 650 mm
External diameter tolerances: -0,5, +0,8
Internal diameter tolerances: -0,8, +0,5
Density: 1,35
Nominal wall thickness: 2,0 mm
Standard length: 650 mm
External diameter tolerances: -0,5, +0,8
Internal diameter tolerances: -0,8, +0,5
Density: 1,35
Nominal wall thickness: 2,0 mm
Standard length: 650 mm
External diameter tolerances: -0,5, +0,8
Internal diameter tolerances: -0,8, +0,5
Density: 1,35
Nominal wall thickness: 2,5 mm
Standard length: 650 mm
External diameter tolerances: -0,5, +0,8
Internal diameter tolerances: -0,8, +0,5
Density: 1,35
Nominal wall thickness: 9,0 mm
Standard length: 650 mm
External diameter tolerances: -0,5, +1,2
Internal diameter tolerances: -0,8, +0,5
Density: 1,35
Nominal wall thickness: 5,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,2
Internal diameter tolerances: -1,2, +0,5
Density: 1,35
Nominal wall thickness: 5,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,2
Internal diameter tolerances: -1,2, +0,5
Density: 1,35
Nominal wall thickness: 10,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,2
Internal diameter tolerances: -1,2, +0,5
Density: 1,35
Nominal wall thickness: 7,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,2
Internal diameter tolerances: -1,2, +0,5
Density: 1,35
Nominal wall thickness: 10,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,2, +0,5
Density: 1,35
Nominal wall thickness: 15,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,2, +1
Density: 1,35
Nominal wall thickness: 3,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,2, +1
Density: 1,35
Nominal wall thickness: 12,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,2, +1
Density: 1,35
Nominal wall thickness: 10,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,2, +1
Density: 1,35
Nominal wall thickness: 13,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,8, +1
Density: 1,35
Nominal wall thickness: 12,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,8, +1
Density: 1,35
Nominal wall thickness: 15,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,8, +1
Density: 1,35
Nominal wall thickness: 12,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,0, +1,8
Internal diameter tolerances: -1,8, +1
Density: 1,35
Nominal wall thickness: 10,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -1,8, +1
Density: 1,35
Nominal wall thickness: 22,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -1,8, +1
Density: 1,35
Nominal wall thickness: 25,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -2,5, +1,5
Density: 1,35
Nominal wall thickness: 12,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -2,5, +1,5
Density: 1,35
Nominal wall thickness: 3,5 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -2,5, +1,5
Density: 1,35
Nominal wall thickness: 15,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -2,5, +1,5
Density: 1,35
Nominal wall thickness: 20,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +2,5
Internal diameter tolerances: -2,5, +1,5
Density: 1,35
Nominal wall thickness: 10,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +3
Internal diameter tolerances: -2,5, +1,5
Density: 1,35
Nominal wall thickness: 40,0 mm
Standard length: 1350 mm
External diameter tolerances: -1,5, +3
Internal diameter tolerances: -3, +1,5
Density: 1,35
Nominal wall thickness: 25,0 mm
Standard length: 1350 mm
Please contact us for the current availability of each size.
Felhívjuk kedves partnereink figyelmét, hogy vágatok elkészítését kizárólag előzetes írásos vagy telefonos megrendelés esetén, meghatározott szállítási határidővel tudjuk vállalni.

Felhívjuk kedves partnereink figyelmét,

hogy vágatok elkészítését kizárólag előzetes írásos vagy telefonos megrendelés esetén, meghatározott szállítási határidővel tudjuk vállalni.